Why is my Dicor 501- lap sealant bubbling/rippling after application?

Photo from RV Owner on Dustin Facebook group.

If your Dicor 501 Self-Leveling Lap Sealant is bubbling or rippling after application, several factors could be causing this reaction. Here are the most common reasons:

1. Surface Temperature & Heat Expansion

Cause: Applying Dicor on a hot roof, especially in direct sunlight, can cause air or moisture trapped underneath to expand, leading to bubbling.
Solution: Apply sealant in the early morning or late afternoon when the roof is cooler.

2. Moisture or Contaminants Underneath

Cause: If the surface isn’t completely dry or has residual moisture, oil, or dirt, the sealant may not adhere properly, leading to ripples.
Solution: Clean and dry the surface thoroughly before application. Use isopropyl alcohol or an RV roof cleaner for best results.

3. Outgassing from Roof Material

Cause: Some RV roofing materials, like TPO and EPDM, can release gases when heated, which may get trapped under the fresh sealant.
Solution: Apply in cooler conditions and avoid applying too thick of a layer at once.

Photo from RV Owner on Dustin Facebook group

4. Overapplication or Thick Layering

Cause: Applying too much sealant at once can cause uneven curing, leading to rippling as it settles.
Solution: Use a steady, controlled bead of sealant and let it self-level naturally.

Is It a Problem?

Mild bubbling often settles as the sealant cures. However, if the bubbles remain after 48-72 hours, it may indicate poor adhesion, and you might need to remove and reapply.

Maintenance & Repair Article

Understanding RV Roof resealing

The products to reseal your RV roof


RV Roof Sealant Tools & Supplies

The following products are examples of tools and materials discussed or used in our RV roof maintenance videos.

Dripless Caulking Gun
https://amzn.to/46Zcqyf

Dicor Self-Leveling Lap Sealant – White
https://amzn.to/3tu6Vc2

Plastic Scraper
https://amzn.to/46gPNFk

Acrysol Cleaning Product
https://amzn.to/46lRLEy

RV Roof Repair Kit – White TPO Roofs
https://www.amazon.com/shop/californiarvspecialists-dustinsimpson/list/3NQ1VUZL3GLGX?ref_=aip_sf_list_spv_ofs_mixed_d

Before purchasing or applying any product, verify compatibility with your RV’s roof membrane, existing sealants, and manufacturer’s maintenance instructions.

Affiliate Disclosure: Some links may be Amazon affiliate links. We may earn a commission from qualifying purchases at no additional cost to you.


More from Dustin

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California RV Specialists